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Process Plant Equipment Sizing & Selection


09 – 12 August 2016 | IDR 7,000,000 at Dafam Fortuna Hotel, Yogyakarta
21 – 24 November 2016 | IDR 7,000,000 at Dafam Fortuna Hotel, Yogyakarta

Description Process Plant Equipment Sizing & Selection

Owing to their important role in nearly all industrial processes, sizing and selection of new equipment like thermal equipment (boilers, steam heat exchangers, fired gas heaters), rotating equipment (pumps, turbines, gas and air compressors), are critical to both process efficiency and investment. The course highlights the relation between processes demands and suitable equipment sizing and selection. The piping system design required for each equipment will be studied. The course presents the major types of these equipment and demonstrates their recent technological aspects for installation, operation, maintenance & troubleshooting.


Mechanical Engineers and Technicians in Process department.

Objevtive Process Plant Equipment Sizing & Selection

  1. To lay out the major types of process plant equipment and process variables
  2. To illustrate methods of estimating processes plant demand, such as:
    • a. Thermal energy and steam consumption
    • b. Air consumption
    • c. Boiler feed water treatment
  3. Demonstration of advanced information in basic design issues for major equipment
  4. To present the main requirements for installation and good operability concerning each type of equipment
  5. To study sizing and selecting of equipment properly
  6. To clarify the vital role of different types of maintenance regimes in successful and continuous production operation
  7. To present examples of troubleshooting through some case studies

Process Plant Equipment Sizing & Selection

Boiler house

  • Various types of boilers
  • The ancillary equipment and their integral role in the safety of the boiler
  • Correct operation, control procedures for the safe operation.
  • Inspection and maintenance program
  • Minimize forced outages and prevent serious damage to boiler equipment

Boiler water treatment

  • Harmful effects from improper treatment.
  • Sizing and selection of water treatment plant
  • External and internal water treatment
  • Boiler deposits & blowdown control.

Steam consumption

  • Steam engineering principles and heat transfer
  • Methods of estimating and measuring steam consumption
  • steam consumption of plant items: tanks, vats, air heaters and heat exchangers

Steam distribution and condensate return

  • Steam traps and steam trapping
  • Pipeline ancillaries
  • Condensate removal

Heat exchangers

  • Main types of heat exchangers and their primary components
  • Specifying design requirements and design of primary exchanger components
  • Heat exchanger selection
  • The heat load, heat exchanger and steam load relationship
  • Oversized heat exchangers
  • Practical methods of preventing stall
  • Typical inspection procedures: locating leaks, tube inspection techniques, eddy current testing, ultrasonic examination

Rotating Equipment:

  • Pump types, characteristics and operation
  • Classification of pumps
  • Specific speed and pump type
  • Sizing and selection of pumps
  • Pump characteristics: head, capacity, power, efficiency, total system head and curves
  • Centrifugal pump construction features
  • Net positive suction Head (NPSH) and cavitation
  • Pipe line design


  • Turbine types and applications
  • Major components of a turbine
  • Turbine design and construction
  • Governor
  •  Lubrication, vibration analysis, bearing temperature
  • Turbine control
  • Erection of a turbine
  • Turbine piping

Air Compressors

  •  Assessment of air consumption of plant
  •  Sizing and selection of compressor plant
  • Selection of compressor ancillary equipment
  • Compressor installation
  • Main line installation
  • Final service line installation

Processes control

  • Basic Control Theory
  • Control Hardware: Electric/Pneumatic Actuation
  • Control Hardware: Self-acting Actuation
  •  Control Application
  • Safety Valves

Applying predictive maintenance regime
Maintenance and Inspection
Troubleshooting (case study)

COURSE METHOD Process Plant Equipment Sizing & Selection

  • Presentation
  • Discuss
  • Case Study
  • Evaluation
  • Simulation


  • Dafam Fortuna Hotel Jl. Dagen 60 Malioboro Yogyakarta,
  • 9 – 12 Agustus 2016
  • 21 – 24 November 2016
  • 4 days (08 am – 04 pm)


Teguh Pudji Purwanto, Ir, MT
Teguh Pudji Purwanto experienced more than 26 years in mechanical industry.


IDR 7,000,000.00 per participant non residential


  • Module / Handout
  • Certificate
  • Souvenir
  • Training Kit


Process Plant Equipment Sizing & Selection

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