Tag Archives: Bearing Technology

Bearing Technology And Lubricant

EVENT

25 – 27 Oktober 2017 | Rp. 10.000.000 di Hotel Merapi Merbabu, Yogyakarta
22 – 24 November 2017 | Rp. 10.000.000 di Hotel Merapi Merbabu, Yogyakarta
19 – 21 Desember 2017 | Rp. 10.000.000 di Hotel Merapi Merbabu, Yogyakarta

 

TRAINING ABSTRACT Bearing Technology And Lubricant

This training covers real-world bearing lubrication in a dynamic, skills-based learning approach. Upon training completion, participans will have learned the skills needed to choose, apply and maintain lubricants in bearing applications plant wide,provide the participants with theory and practical aspects of bearing technology and lubrication for industrial applications. The training will discuss rolling element bearing, hydrodynamic and hydrostatic bearing technology, including the selection of bearing type and size, applications, mounting and dismounting, maintenance, and bearing failures
Upon completion this training, participant will be able to evaluate and select appropriate lubricants for a wide variety of rolling element bearing applications. For greased applications, this includes choosing an appropriate grease base, stiffness, base oil and additives, if needed, for proper operation.The participant will also be able to compute grease intervals and re lubrication amounts for a variety of application conditions, such as contamination, high or low temperatures and vibration.For oil lubricated applications, the participant will be able to choose the correct oil viscosity, delivery method (standing oil, circulating oil, air/oil, oil mist) and oil change out intervals. The participant will be to evaluate filter effectiveness, and to select and apply appropriate filter.  The participant will be able to troubleshoot common lubrication problems and recommend corrective actions

 

COURSE CONTENTS Bearing Technology And Lubricant

1. Lubrication fundamentals

  • Functions of lubrication
  • Basic expressions
  • Lubricant additives and their effects
  • Avoiding surface damage in bearings

2. Grease lubrication

  • Grease functions and properties
  • Grease delivery and metering systems
  • Selection of grease type: choosing the right grade, base, and oil for you application

3. Oil lubrication

  • Choosing the right lubricant: oil and grease quality standards and testing
  • Effects of cleanliness and contamination
  • Using bearings new life theory to predict effects of contamination
  • Effects of water ingress
  • Effective use of filtration, choosing the right filter
  • Change out intervals
  • Bearing housing design concepts
  • Comparison of oil delivery methods: static, wick-feed, lifting rings,  circulating oil, mist, air-oil, oil spot
  • Determining oil flow rates

4. Applying lubricants

  • Determining lubrication quantities and intervals
  • Hands-on lubrication and lubrication procedures for pillow blocks, ball bearings, roller bearings, sealed and shielded bearings
  • Electric Motor lubrication

5. Common error

Over greasing, under greasing, mixing greases

 

 

COURSE PARTICIPANT Bearing Technology And Lubricant

Mechanical engineers, maintenance engineers and supervisors, service engineers and supervisors, work over engineers and supervisors, maintenance technicians, etc.

 

 

TRAINING METHOD Bearing Technology And Lubricant

Presentation, Discussion, Case Study, Evaluation



TRAINING INSTRUCTOR Bearing Technology And Lubricant

Sulaiman Tampubolon, ST


TIME AND PLACE

Hotel Merapi Merbabu Yogyakarta

  • 25-27 Okt, 22-24 Nov, 19-21 Des 2017
  • Pukul : 08.00 – 16.00 WIB

 



TRAINING FEE Bearing Technology And Lubricant

Biaya Rp. 10.000.000 per peserta (Non Residential)



FACILITIES

Training Modules, Training Kit, Certificate, Exclusive Souvenir, Dinner & City Tour, Coffee Break & Lunch



Bearing Technology And Lubricant

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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AEROENGINE BEARING INSPECTION AND TECHNOLOGY

EVENT

13 – 15 Februari 2017 | Rp 6.500.000/person di Bandung
06 – 08 Maret 2017 | Rp 6.500.000/person di Bandung
17 – 19 April 2017 | Rp 6.500.000/person di Bandung
22 – 24 Mei 2017| Rp 6.500.000/person di Bandung

Jadwal Training 2017 Selanjutnya …

 

 

TRAINING OBJEKTIF AEROENGINE BEARING INSPECTION AND TECHNOLOGY :

To equip participants with the knowledge to identify and recognize characteristics that render bearings unserviceable and/or unacceptable upon engine operation. Participant will learn the basics of failure analysis identification and the probablecauses of failures. Participant will also be informed of the cleanliness requirements for the oil lubrication system and will be taught proper handling and installation techniques, methods, and practices to minimize the opportunity for premature bearing failures.

 

TRAINING MATERIAL OUTLINE AEROENGINE BEARING INSPECTION AND TECHNOLOGY:

  1. Levelinspection for serviceability:
    • Demagnetization and cleaning
    • Visual inspection
    • Dimensional inspection
    • Minor repair–blending/stoningof high material
    • Marking
    • Lubrication, preservation and packaging
    • Disassembly and cleaning forinspection
    • Types of bearing damage and failuremodes may include:
      • Wear
      • Indentation
      • Smearing
      • Surface distress
      • Corrosion
      • Electrical current
      • Flaking
      • Cracks
      • Cage damage
    • Classroom participation in analysis
  2. Lubrication system cleanliness:
    • Purpose of lubrication in bearings
    • Bearing preservation
    • Types of oils recommended for aero engine, gearbox, and other application aero engines
    • Lubrication checks – methods and frequencies
    • Flushing of oil system to remove debris
  3. Bearing installation:
    • The importance of cleanliness
    • Mounting and installation of bearings including methods
    • Inspecting and correcting fits and clearances
  4. Workshop / Case Studies

OUTCOMES FOR PARTICIPANTS :

  1. Participants will understand the importance of bearing lubrication and installation in achieving calculated bearing life
  2. Participants will become confident in performing level I inspection and bearing serviceability
  3. Participants will be equipped with tools to assist them in resolving complex problems and in thinking laterally to fullyexplore possible causes of a problem

WHO SHOULD ATTEND AEROENGINE BEARING INSPECTION AND TECHNOLOGY:

Bearing room inspectors, bearing removal and installation personnel, and engineering staff responsible for engine reliability of commercial aircraft or other aero engine and gearbox equipment. Rotating equipment Engineers, reliability engineers, mechanics, and maintenance supervisors. Anyone interested in rotating equipment performance.

 

TRAINING INSTRUCTOR AEROENGINE BEARING INSPECTION AND TECHNOLOGY:

Deddy Nugraha, Ir. and Team

He is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA. Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management. Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.

 

TRAINING VENUE AEROENGINE BEARING INSPECTION AND TECHNOLOGY:

Kagum Group Hotel Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

 

TRAINING DURATION AEROENGINE BEARING INSPECTION AND TECHNOLOGY:

3 days

  JADWAL TRAINING

  1. 13 Feb 2017-15 Feb 2017
  2. 06 Mar 2017-08 Mar 2017
  3. 17 Apr 2017-19 Apr 2017
  4. 22 May 2017-24 May 2017
  5. 19 Jun 2017-21 Jun 2017
  6. 17 Jul 2017-19 Jul 2017
  7. 14 Aug 2017-16 Aug 2017
  8. 18 Sep 2017-20 Sep 2017
  9. 16 Oct 2017-18 Oct 2017
  10. 06 Nov 2017-08 Nov 2017
  11. 27 Dec 2017-29 Dec 2017

 

 

INVESTMENT PRICE/PERSON AEROENGINE BEARING INSPECTION AND TECHNOLOGY

  1. Rp 6.500.000/person (full fare) or
  2. Rp 6.250.000/person (early bird, payment 1 week before training) or
  3. Rp 5.950.000/person (if there are 3 or more participants from the same company)

 

 

FACILITIES FOR PARTICIPANTS

  1. Training Module
  2. Flash Disk contains training material
  3. Certificate
  4. Stationeries: NoteBook and Ballpoint
  5. T-Shirt
  6. Ransel
  7. Training Photo
  8. Training room with Full AC facilities and multimedia
  9. Lunch and twice coffeebreak every day of training
  10. Qualified Instructor
  11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

AEROENGINE BEARING INSPECTION AND TECHNOLOGY

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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BEARING TECHNOLOGY AND LUBRICATION SYSTEM

ACARA

24 – 27 Januari 2017 | Rp 7.950.000,- Per Peserta di Bandung
21 – 24 Februari 2017 | Rp 7.950.000,- Per Peserta di Bandung
07 – 10 Maret 2017 | Rp 7.950.000,- Per Peserta di Bandung
25 – 28 April 2017 | Rp 7.950.000,- Per Peserta di Bandung

Jadwal Training 2017 Selanjutnya …

 

TRAINING OBJECTIVES BEARING TECHNOLOGY AND LUBRICATION SYSTEM

  1. Peserta dapat memahami karakteristik bantalan dan aplikasinya
  2. Peserta dapat memahami dan dapat memilih bantalan berdasarkan standar
  3. Peserta dapat melakukan monitoring assembly dan disassembly bantalan
  4. Peserta dapat menginspeksi kondisi bantalan

 

TRAINING MATERIAL OUTLINE BEARING TECHNOLOGY AND LUBRICATION SYSTEM

  1. Jenis dan sifat bantalan
  2. Standar bantalan gelinding
  3. Assembly dan disassembly bantalan pada poros
  4. Assembly dan disassembly bantalan pada lubang
  5. Assembly dan disassembly bantalan dengan sleeve adaptor
  6. Assembly dan disassembly bantalan dengan pemanasan
  7. Clearance bantalan
  8. Inspeksi bantalan
  9. Kekuatan dan umur bantalan
  10. Macam sistem pelumasan
  11. Pelumas dan pemakaiannya
  12. Viscositas pelumas
  13. Standar dan pemilihan pelumas
  14. Standar grease dan pemakaiannya
  15. Penggunaan tools: peraga bantalan software(FAG), Peralatan Workshop Bantalan

WHO SHOULD ATTEND THIS TRAINING?:

  1. Mechanical Engineer / Supervisor
  2. Professionals
  3. Plant Maintenance / Operators / Supervisor / Superintendent

 

INSTRUCTOR

Tim Instruktur dari Politeknik Negeri Bandung (POLBAN) yang sudah berpengalaman mengajar di bidang kompetensi terkait

VENUE :  

Kagum Group Hotel Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

TRAINING DURATION : 

4  days

  JADWAL TRAINING

  1. 24 Jan 2017-27 Jan 2017
  2. 21 Feb 2017-24 Feb 2017
  3. 07 Mar 2017-10 Mar 2017
  4. 25 Apr 2017-28 Apr 2017
  5. 30 May 2017-02 Jun 2017
  6. 13 Jun 2017-16 Jun 2017
  7. 25 Jul 2017-28 Jul 2017
  8. 28 Aug 2017-31 Aug 2017
  9. 26 Sep 2017-29 Sep 2017
  10. 24 Oct 2017-27 Oct 2017
  11. 07 Nov 2017-10 Nov 2017
  12. 18 Dec 2017-21 Dec 2017

 

INVESTMENT PRICE/PERSON :

  1. 7.950.000/person (full fare) or
  2. 7.750.000/person (early bird, payment 1 week before training) or
  3. 7.500.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS :

  1. Training Module
  2. Flash Disk contains training material
  3. Certificate
  4. Stationeries: NoteBook and Ballpoint
  5. T-Shirt
  6. Backpack
  7. Training Photo
  8. Training room with full AC facilities and multimedia
  9. Lunch and twice coffeebreak everyday of training
  10. Qualified instructor
  11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

BEARING TECHNOLOGY AND LUBRICATION SYSTEM

 

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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