Category Archives: Reliability

RCM (RELIABILITY CENTERED MAINTENANCE) IN INDUSTRY (Confirmed)

ACARA

18 – 20 Maret 2019 | Rp 6.500.000/ peserta di Jakarta – CONFIRMED
08 – 10 April 2019 | Rp 6.500.000/ peserta di Jakarta
13 – 15 Mei 2019 | Rp 6.500.000/ peserta di Jakarta
24 – 26 Juni 2019 | Rp 6.500.000/ peserta di Jakarta

Jadwal Training 2019 Selanjutnya …

 

 

OBJEKTIF TRAINING RCM IN INDUSTRY

Reliability Centered Maintenance (RCM) adalah  suatu proses yang digunakan untuk menentukan pendekatan pemeliharaan  yang paling efektif, sehingga pada saat diaplikasikan diharapkan akan dapat mengurangi kemungkinan kegagalan (Probability of Failure) suatu peralatan/sistem. Keandalan peralatan/sistem akan meningkat pada tingkat safety dan availability suatu pabrik sesuai dengan  yang diharapkan.Metode ini pertama kali dikenalkan oleh industri penerbangan dengan nama MSG3.

Sesudah pelatihan inipeserta akan dapat memahami/mengerti:

  1. Perubahan mind set dari pola pemeliharaan Firefighting kepada pemeliharaan proaktif.
  2. Maintenance, Reliability & parameter reliability, Falilure dan RCM
  3. Asset Register dan Penentuan prioritas asset
  4. Pengertian Fungsi, kegagalan fungsi dan Konteks pengoperasian
  5. Analisis Failure Mode & Effect Analysis (FMEA)
  6. Analisis konsekuensi kegagalan: Tersembunyi, SHE , operasional dan non operasional
  7. Penentuan strategi Pemeliharaan: prediktif, peventif restorasi/Discard dan membuat paket program Prediktif/preventif (PPM)
  8. Pengenalan terhadap RCM software

 

MATERI TRAINING RCM IN INDUSTRY

  1. Theory:
    • The Basic Of Maintenance dan Reliability
    • Proactive Maintenance Model
    • Failure, Pattern Of Failure and Failure data
    • Asset Prioritization & Reliability Strategy Selection
    • Reliability-centered Maintenance philosopies
    • The Seven Basic Question of RCM
    • Function & Functional Failure and Operating Context
    • Failure Mode and Effect Analysis (FMEA)
    • Failure consequences
    • Proactive Maintenance:
      • Scheduled On-condition Maintenance
      • Scheduled Restoration
      • Scheduled Discard
    • Default Action:Failure Finding (detective maintenance)
    • Other Default Action: No Schedule Maintenance , Redesign
    • Implementing RCM Recommendations
  2. Workshop/discussion
  3. Pendampingan analisis RCM (optional)

 

SIAPA SEBAIKNYA MENGIKUTI TRAINING RCM IN INDUSTRY INI:

  • Maintenance Manager,
  • Operator and Operation Manager
  • Reliability Engineer
  • Maintenance/field/discipline Engineer

 

METODE TRAINING RCM IN INDUSTRY

Class Room and  Discussion

 

INSTRUCTOR RCM IN INDUSTRY

Halomoan Sianipar M.Eng and Team

 

TRAINING VENUE RCM IN INDUSTRY

Jakarta (Maxone Hotel Menteng, Balairung Hotel Matraman, Sentral Hotel, Haris Tebet, Gd Muamalat Institute, Ibis Manggadua, Little Amaroossa Residence, Cosmo Amaroossa, Zodiak MT. Haryono, Grand Tjokro)

 

TRAINING DURATION RCM IN INDUSTRY

3 Days

 

JADWAL TRAINING 2019

  1. 18 Mar 2019-20 Mar 2019
  2. 08 Apr 2019-10 Apr 2019
  3. 13 Mei 2019-15 Mei 2019
  4. 24 Jun 2019-26 Jun 2019
  5. 08 Jul 2019-10 Jul 2019
  6. 12 Agust 2019-14 Agust 2019
  7. 09 Sep 2019-11 Sep 2019
  8. 07 Okt 2019-09 Okt 2019
  9. 11 Nop 2019-13 Nop 2019
  10. 09 Des 2019-11 Des 2019

 

INVESTMENT/PERSON

  1. 6.500.000/person (full fare) or
  2. 6.250.000/person (early bird, payment 1 week before training) or
  3. 5.950.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS

  1. Training Module
  2. Flash Disk contains training material
  3. Certificate
  4. Stationeries: NoteBook and Ballpoint
  5. T-Shirt
  6. Backpack
  7. Training Photo
  8. Training room with full AC facilities and multimedia
  9. Lunch and twice coffeebreak everyday of training
  10. Qualified instructor

 

RELIABILITY CENTERED MAINTENANCE (RCM) IN INDUSTRY

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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RCM TRAINING – Confirmed

ACARA

19 – 21 Maret 2019 | Rp 6.000.000,- di Yogyakarta
23 – 25 April 2019 | Rp 6.000.000,- di Bandung – CONFIRMED
21 – 23 Mei 2019 | Rp 6.000.000,- di Yogyakarta
25 – 27 Juni 2019 | Rp 6.000.000,- di Yogyakarta

Jadwal Training 2019 Selanjutnya …

 

 

RCM TRAINING OVERVIEW

This course is beneficial especially for continuous process industry and utilizes sophisticate and expensive production equipment, such as: Oil and Gas Industry, Electricity Plant, Petrochemical Plant, Marine Industry, Manufacturing, Automotive, Assembling Industry, Aviation, Construction, Pulp and Paper, Mining, etc. The course is designed by considering the need of maintenance method that reliable to ensure the success of production, a method of maintenance to push downs a break down or unplanned disturbance. The requirement of efficient and effective method of maintenance becomes more important when plant facility is automatic system. The big loss can come, if it is late to improve maintenance operation system, low productivity, wasting working hours, last production, engine big failure, and in-harmony relation with customer, successful.

 

RCM TRAINING OBJECTIVE

  • To understand the Reliability-Centered Maintenance (RCM) as basic of maintenance management implementation or as an aid-tool for cost management and as part of project management.
  • To understand maintenance philosophy based an the third generation of previous maintenance generation i.e.: first generation (breakdown maintenance) and second generation (preventive maintenance)
  • To avoid total failure by knowing what kind of failure will happen.
  • To understand root cause mechanism of failure
  • To minimize maintenance cost and operate the equipment until maximum capacity
  • To increase output and improve productivity of existing facility
  • To get plant equipment, reliable, effective and efficient

 

RCM TRAINING CONTENTS

  1. What is Reliability-Centered Maintenance (RCM)?
    • Fundamental change of maintenance philosophy
    • Maintenance and RCM
    • Basic idea of RCM
    • RCM implementation
    • RCM achievement
  2. Plant Registration
    1. What is Plant Registration?
    2. What is equipment?
    3. How to number the asset?
    4. What kind of information has to be registered?
    5. How to compile plant registration?
  3. Function and Failure
    1. Function and standard performance
    2. Malfunction
    3. Failure mode
    4. Failure effects
    5. Failure Consequences
    6. Hidden failure consequent
    7. Safety and environment consequent
    8. Operational consequent
    9. Summary
  4. Preventive Actions
    • Engineering feasibility
    • Life time dependable failure
    • Scheduled restoration
    • Scheduled replacement
    • Life time undependable failure
    • Scheduled condition monitoring
    • Selection of preventive actions
  5. Defaults Actions
    • Scheduled efforts to find failure
    • Non Scheduled maintenance
    • Re-designing
    • Lubrication
    • Zone inspection and walk-around check
  6. RCM Decision Diagram
    • Effort and consequent integration
    • RCM decision making process
    • Filling out decision sheet
  7.   Plan, Organize and Control Proposed Tasks
    • Task grouping
    • Planning system and maintenance control
    • Failure report
    • Various Failure and its History
    • Failure process
    • Six failure patterns
    • Historical data
  8. RCM Implementation
    • Who knows?
    • Pre-review RCM group
    • Facilitator and auditor
    • Implementation strategy
    • Short term approach
    • RCM Forever
  9. Build skill in RCM
    • What is RCM Achievement?
    • Result of RCM analysis
    • Benefit of RCM
    • Why RCM?
  10. RCM History
    • Airline enterprise experience
    • RCM at other industry
    • Case Study

 

WHO SHOULD ATTEND RCM TRAINING?

The following selected participants should attend this course:

  • Maintenance Engineer/ Superintendent/ Supervisor
  • Rotating Engineer/ Superintendent/Supervisor
  • Power Plant Engineer/Superintendent /Supervisor
  • Manufacturing Manager
  • Everybody who wants to broaden knowledge and interest in this topics

 

RCM TRAINING METHODS

  • Presentation
  • Discuss
  • Sharing
  • Simulation
  • Case Study
  • Evaluation

 

RCM TRAINING LEADER

  • Teguh Pudji Purwanto, MT.
  • Sigit Budi Hartono, ST., MT.

(Expert in mechanical dan electrical engineering)

 

JADWAL TRAINING 2019

  • Batch 3: 19 – 21 Maret 2019
  • Batch 4: 23 – 25 April 2019
  • Batch 5: 21 – 23 Mei 2019
  • Batch 6: 25 – 27 Juni 2019
  • Batch 7: 16 – 18 Juli 2019
  • Batch 8: 27 – 29 Agustus 2019
  • Batch 9: 24 – 26 September 2019
  • Batch 10: 22 – 24 Oktober 2019
  • Batch 11: 12 – 14 November 2019
  • Batch 12: 17 – 19 Desember 2019
  • 08.00 – 16.00 WIB

Yogyakarta: Cavinton Hotel Yogyakarta ; Neo Malioboro Hotel Yogyakarta Ibis Styles Hotel Yogyakarta
Surabaya: Hotel Santika Pandegiling Surabaya
Malang: Best Western OJ Hotel Malang ; Harris Hotel & Convention Malang
Jakarta: Dreamtel Jakarta Hotel ; Ibis Jakarta Tamarin Hotel
Bandung: Golden Flower Hotel Bandung ; Serela Merdeka Hotel Bandung
Bali: Ibis Bali Kuta Hotel ; Harris Kuta Raya Hotel Bali

In House Training : Depend on request

 

RCM TRAINING TUITION FEE

  • 6.000.000 IDR / participant (for public training in Yogyakarta)  -> minimum quota of 2 participants
  • 7.000.000 IDR / participant (for public training in Bandung, Jakarta, Surabaya)  ->  minimum quota of 3 participants
  • 8.000.000 IDR / participant (for public training in Bali)  -> minimum quota of 3 participants

 

RCM TRAINING FACILITIES

INCLUDE:

  • Meeting Room at hotel, Coffe Break, Lunch
  • Module (hard & soft copy/flashdish)
  • Training Kit, Souvenir, Sertifikat
  • Airport pick up services
  • Transportation during training

EXCLUDE:

  • Penginapan peserta training
  • Pajak (Ppn 10 %)

RELIABILITY CENTERED MAINTENANCE (RCM) TRAINING

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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RELIABILITY ENGINEERING

Acara

11 – 12 Maret 2019 | Rp 4.500.000/ peserta di Bandung
11 – 12 April 2019 | Rp 4.500.000/ peserta di Bandung
27 – 28 April 2019 | Rp 4.500.000/ peserta di Bandung
27 – 28 Juni 2019 | Rp 4.500.000/ peserta di Bandung

Jadwal Training 2019 Selanjutnya …

 

 

LATAR BELAKANG

Reliability (keandalan), Availability (kesiapan pakai) dan Maintainability (kesiapan Rawat) adalah suatu istilah yang sering dipakai dalam program pemeliharaan peralatan/system baik pada tahap perancangan maupun operasi

Data keandalan (MTTF = mean time to failure, MTBF = mean time between failure) akan dievaluasi untuk setiap peralatan baik secara tersendiri maupun secara system.

Keandalan dari  system ditentukan dengan menggunakan block diagram  yang memperlihatkan susunan peralatan yang membentuk system (parallel atau serial)

Maintainability diasumsikan berdasarkan  data masa lalu dari peralatan/system yang sejenis  atau berdasarkan judgment.

Analisis sensitivitas dibahas untuk berbagai kasus MTTR (mean time to repair) termasuk juga dukungan logistic (part dan material) untuk mengevaluasi  factor yang menjadi penyebab utama  maintainability (kesiapan rawat) dan availability (kesiapan pakai)

 

TUJUAN

Setelah mengikuti pelatihan ini peserta diharapkan dapat :

  1. Memanaje peralatan secara lebih baik karena menggunakan data statistic yang bersifat kuantitatif
  2. Memprediksi  ketidak  siapan pakai  (In Availability) dari peralatan sehingga down time dari pabrik dapat di manaje dengan lebih baik

 

MANFAAT

Setelah mengikuti pelatihan ini diharapkan peserta memperoleh :

  1. Pemahaman yang lebih baik tentang  Reliability Engineering (Teknik Keandalan )
  2. Pemahaman yang lebih baik tentang penarapan Reliability  Engineering dalam usaha untuk menurunkan biaya

 

SIAPA SEBAIKNYA MENGIKUTI TRAINING INI?

Supervisor, Bagian Teknik, Manajer Pemeliharaan

 

METODE PENYAMPAIAN

  • Para peserta diharapkan dapat terlibat secara aktif pada setiap sesi dari pelatihan ini yang akan dibawakan oleh para Instruktur dengan rincian muatan pelatihan sebagai berikut
  • Penjelasan teori, 30%
  • Pemberian kasus sebagai bahan untuk simulasi dan diskusi kelompok, 30%
  •   Presentasi, diskusi, dan umpan balik dari peserta terhadap kasus-kasus yang diberikan, 40%

 

MATERI TRAINING  RELIABILITY ENGINEERING

  1. Definisi System
  2. Teknik pengumpulan data tentang tingkat kerusakan dan kegagalan dari sumber yang terpercaya
  3. Teknik penentuan Tingkat keandalan Peralatan secara individu
  4. Teknik penentuan MTTR (mean time to repair) atau menghitung tingkat reliabilitas dan availabilitas dari System
  5. Model analisis sensitivitas untuk beberapa kasus MTTR  meliputi juga dukungan logistic (spare part dan material)
  6. Menentukan factor utama ketidak siapan pakai peralatan dan in effesiensi produksi dan usulan program pemeliharaan peralatan

 

JADWAL PER HARI :

HARI 1:

  1. Pembukaan dan Perkenalan
  2. Definisi & Tujuan Teknik Keandalan
  3. Teknik Pengumpulan data
  4. Teknik Penentuan Tingkat keandalan Individu
  5. Teknik Penentuan Tingkat Keandalan System

HARI 2:

  1. Pengujian Keandalan
  2. Penutupan

 

INSTRUCTOR : 

Ir. Akhmad Dimyati,MBA.

Ir. Akhmad Dimyati,MBA. was born December 12th 1954 in Bandung, He was graduated from Industrial engineering Institut Teknologi Bandung, ITB for his bachelor and from magister business administration ITB for his magister program. From 1982 – 2003 he worked at PT.INTI (persero) for some position, such as manager of production control, manager of quality audit, expert staff for development, manager of training and education/diklat, and unit head for small business development assistance. He was also as member of supervisory board for pension fund koperasi yayasan kesejahteraan pegawai at PT.INTI(persero). Since 1982 he has been as lecturer for university in Bandung at industrial engineering for bachelor and magister program.  Ir. Akhmad Dimyati, MBA. has followed many courses to improve his competencies. And now he is becoming trainer for industrial training for topics in his competencies, such as logistics management, project management, production management, Balanced Score Card, supply chain and warehousing management. Mr. Akhmad Dimyati has much real experiences and he also do consultation projects. With his complete knowledge and experiences he will share in his training class to participants.

 

VENUE 

Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

 

TRAINING DURATION 

2 days

 

JADWAL TRAINING 2019

  1. 11 Feb 2019-12 Feb 2019
  2. 11 Mar 2019-12 Mar 2019
  3. 11 Apr 2019-12 Apr 2019
  4. 27 Mei 2019-28 Mei 2019
  5. 27 Jun 2019-28 Jun 2019
  6. 29 Jul 2019-30 Jul 2019
  7. 12 Agust 2019-13 Agust 2019
  8. 09 Sep 2019-10 Sep 2019
  9. 28 Okt 2019-29 Okt 2019
  10. 11 Nop 2019-12 Nop 2019
  11. 12 Des 2019-13 Des 2019

 

INVESTATION PRICE/PERSON 

  1. 4.500.000/peserta (bayar penuh) atau
  2. 4.250.000/peserta (early bird, yang membayar 1 minggu sebelum training) atau
  3. 3.950.000/peserta (peserta bergroup yang terdiri dari 3 peserta atau lebih dari 1 perusahaan yang sama)

 

FACILITIES FOR PARTICIPANTS 

  •     Training Module
  •     Flashdisk contain training material
  •     Certificate
  •     NoteBook and Ballpoint
  •     T-Shirt
  •     Backpack
  •     Training Foto
  •     Training room with full ac facilities and multimedia
  •     Lunch and twice coffee break everyday of training
  •     Qualified Instructor
  •     Transportation from hotel of participants to hotel of training VV (if minimal participants from the same company is 4 )

 

RELIABILITY ENGINEERING (TEKNIK KEANDALAN)

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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PLANT LIFE MANAGEMENT THROUGH RELIABILITY BASED INSPECTION

Event

04 – 08 Maret 2019 | Rp 9.750.000/ peserta di Bandung
08 – 12 April 2019 | Rp 9.750.000/ peserta di Bandung
13 – 17 Mei 2019 | Rp 9.750.000/ peserta di Bandung
17 – 21 Juni 2019 | Rp 9.750.000/ peserta di Bandung

Jadwal Training 2019 Selanjutnya …

 

 

PLANT LIFE MANAGEMENT TRAINING OUTLINE 

  1. Plant Boundary Definition
  2. Damage Mechanism and Failure Mode
  3. Corrosion Circuit and Criticality
  4. Determination
  5. Metal Loss Determination
  6. Creep and Fatigue Failure Mode
  7. Introduction to Structural Reliability and Probabilistic
  8. Limit State Function & FOSM Formulation
  9. Probabilistic Remaining Strength Calculation
  10. Probabilistic Remaining Life Estimation
  11. Inspection, Maintenance and Repair Plan and Strategy
  12. Interactive Discussion

 

WHO SHOULD ATTEND THIS TRAINING?

  • Managers, engineers, superintendents, supervisors, inspectors and technicians involved in the decision making process in the inspection, maintenance and operation process.
  • The minimum education background of the participants is at bachelor level or senior high school with at least five years of experience.

 

PLANT LIFE MANAGEMENT TRAINING INSTRUCTOR

Dr.AhmadTaufik,M.Eng. is Risk and Integrity Specialist, and  Chairman for Indonesian Society for Reliability (ISR). He got his doctorate program from Georgia Institute of Technology, Atlanta, USA (1996). He is now also a lecturer at Graduate Study Program at Bandung Institute of Technology (ITB) teaching for risk and integrity assessment related courses. He has been interacting with oil and gas companies for more than 10 years for training, consultant and project implementation. This much experiences in oil and gas industries will be shared by him in training class. Dr. Ahmad Taufik has much work experiences joining in some institution such as at Lloyd’s Register as Operation Manager, at PT. MMS, PT. Surveyor Indonesia and PT. AT Solusi as consultant and trainer. And at present Dr. Ahmad Taufik is an Asset Integrity Specialist for PT Pertamina PHE-ONWJ (formerly BP West Java, Indonesia). He has performed in depth study in integrity  research for pipeline, mechanical and pressurized system. He is member of ASM and ASME. He has wide interest including RBI, PIM, FTA, FMECA, RCA, RAM study and many other risk engineering areas. Dr. Ahmad Taufik has been chairman and speakers for many Oil and Gas International Conferences in Indonesia, (INDOPIPE, MAPREC), Malaysia (ASCOPE), Singapore and China (IPTEC) for the last five years. He has taught many training class on his expertise topics for many companies in Indonesia.

 

VENUE :

Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

 

TRAINING DURATION :

5 days

 

JADWAL TRAINING 2019

  1. 04 Mar 2019-08 Mar 2019
  2. 08 Apr 2019-12 Apr 2019
  3. 13 Mei 2019-17 Mei 2019
  4. 17 Jun 2019-21 Jun 2019
  5. 15 Jul 2019-19 Jul 2019
  6. 05 Agust 2019-09 Agust 2019
  7. 02 Sep 2019-06 Sep 2019
  8. 14 Okt 2019-18 Okt 2019
  9. 04 Nop 2019-08 Nop 2019
  10. 09 Des 2019-13 Des 2019

 

HARGA INVESTASI/PESERTA : 

  1. 9.750.000/peserta (bayar penuh) atau
  2. 9.500.000/peserta (early bird, yang membayar 1 minggu sebelum training) atau
  3. 9.250.000/peserta (peserta bergroup yang terdiri dari 3 peserta atau lebih dari 1 perusahaan yang sama)

 

FACILITIES FOR PARTICIPANTS :

  1. Training Module
  2. Flash Disk contains training material
  3. Certificate
  4. Stationeries: NoteBook and Ballpoint
  5. T-Shirt
  6. Backpack
  7. Training Photo
  8. Training room with full AC facilities and multimedia
  9. Lunch and twice coffeebreak everyday of training
  10. Qualified instructor
  11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

 

PLANT LIFE MANAGEMENT THROUGH RELIABILITY BASED INSPECTION

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

Acara

26 – 28 Februari 2019 | Rp. 7.500.000,- di Hotel Horison Ultima Riss, Yogyakarta
04 – 06 Maret 2019 | Rp. 7.500.000,- di Hotel Horison Ultima Riss, Yogyakarta
12 – 14 Maret 2019 | Rp. 7.500.000,- di Hotel Horison Ultima Riss, Yogyakarta
19 – 21 Maret 2019 | Rp. 7.500.000,- di Hotel Horison Ultima Riss, Yogyakarta

Jadwal Training 2019 Selanjutnya …

 

DESKRIPSI TRAINING TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

Two complementary philosophies form a powerful combination to change the organizational culture and establish a process for continuous improvement. The Total Productive Maintenance (TPM) approach, based on people and process, transforms culture and the way we view our assets. The Reliability-Centered Maintenance (RCM) approach can be daunting, although it establishes a strong foundation for a maintenance strategy. Individually, both have been monumental approaches to maintenance excellence, but when combined have been proven to reduce downtime and increase productivity..

 

TUJUAN TRAINING TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

  1. Peserta memahami kegiatan bisnis pelabuhan secara umum guna memperlancar arus perpindahan orang dan/atau barang secara massal melalui perairan dengan selamat, aman, cepat, lancar, tertib dan teratur, nyaman, dan berdaya guna, dengan biaya yang terjangkau oleh daya beli masyarakat;
  2. Peserta mampu meningkatkan penyelenggaraan kegiatan angkutan di perairan, kepelabuhanan, keselamatan dan keamanan, serta perlindungan lingkungan maritim sebagai bagian dari keseluruhan modal transportasi secara terpadu dengan memanfaatkan perkembangan ilmu pengetahuan dan teknologi;
  3. Peserta memahami cara-cara untuk mewujudkan sumber daya manusia yang berjiwa bahari, profesional, dan mampu mengikuti perkembangan dan kebutuhan penyelenggaraan pelayaran;

 

MATERI TRAINING TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

  • TPM & RCM Introduction
  • RCM & TPM = Increased Reliability
  • The Background of Reliability Centered Maintenance (RCM)
  • RCM Seven Step Implementation Process
  • The Relationship between RCM and TPM
  • A New Perspective on Failure
  • The Background to TPM
  • The Evolution of TPM
  • Understanding the Importance of Overall Equipment Effectiveness
  • Understanding the Cost Impact of Failure
  • Impact of Multi-Skilling on Basic Equipment Conditions
  • Equipment Defects – The Hidden Cause of Failure
  • Using Operator Equipment Management Pillar to Induce Change
  • Conclusion

 

INSTRUKTUR TRAINING TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

Nicko Lukum, Dipl.Inc and tim

Merupakan tenaga pengajar senior pada institusi akademi maritim dengan spesialisasi ketatalaksanaan pelayaran niaga dan kepelabuhan. Berpengalaman dalam kegiatan pengajaran dalam kapasitasnya sebagai pemateri pada berbagai kegiatan pelatihan untuk SDM perusahaan.

 

METODE TRAINING TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

Kegiatan pelatihan dirancang agar peserta dapat memahami secara komprehensif materi yang disampaikan, sehingga dapat dimplementasikan secara aplikatif dalam dunia kerja.

Adapun metode yang digunakan adalah:

  1. Presentation
  2. Discuss
  3. Case Study
  4. Evaluation

 

PESERTA TRAINING TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

  • Maintenance Engineer/ Superintendent/ Supervisor
  • Rotating Engineer/ Superintendent/Supervisor
  • Power Plant Engineer/Superintendent /Supervisor
  • Manufacturing Manager
  • Everybody who wants to broaden knowledge and interest in this topic

 

WAKTU & TEMPAT TRAINING TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

  • 26 – 28 Feb 2019
  • 04 – 06 Mar 2019
  • 12 – 14 Mar 2019
  • 19 – 21 Mar 2019
  • 26 – 28 Mar 2019
  • 09 – 11 Apr 2019
  • 16 – 18 Apr 2019
  • 23 – 25 Apr 2019
  • 07 – 09 Mei 2019
  • 14 – 16 Mei 2019
  • 21 – 23 Mei 2019
  • 27 – 29 Mei 2019
  • 12 – 14 Juni 2019
  • 18 – 20 Juni 2019
  • 25 -27 Juni 2019
  • 02 – 04 Juli 2019
  • 09 – 11 Juli 2019
  • 16 – 18 Juli 2019
  • 23 – 25 Juli 2019
  • 30 Juli – 01 Agst 2019
  • 06 – 08 Agst 2019
  • 13 – 15 Agst 2019
  • 20 – 22 Agst 2019
  • 27 – 29 Agst 2019
  • 03 – 05 Sept 2019
  • 10 – 12 Sept 2019
  • 17 – 19 Sept 2019
  • 24 – 26 Sept 2019
  • 01 – 03 Okt 2019
  • 08 – 10 Okt 2019
  • 15 – 17 Okt 2019
  • 22 – 24 Okt 2019
  • 29 – 31 Okt 2019
  • 05 – 07 Nov 2019
  • 12 – 14 Nov 2019
  • 19 – 21 Nov 2019
  • 26 – 28 Nov 2019
  • 03 – 05 Des 2019
  • 10 – 12 Des 2019
  • 17 – 19 Des 2019
  • Pukul 08.30 – 16.00 WIB

Hotel Horison Ultima Riss (****) Yogyakarta

Request for Training Venue: Semarang, Solo, Bandung, Jakarta, Balikpapan, Surabaya, Jogja, Lombok, Malang, Makassar and Batam

In House Training Depend on request

 

INVESTASI TRAINING TPM & RCM MERGER FOR MAXIMUM PERFORMANCE

  • Course Fee : Rp. 7.500.000,-/participant (non residential) Min. 2 peserta dari perusahaan yang sama
  • Special Price : Rp. 6.500.000,-/participant (non residential) Min.3 peserta dari perusahaan yang sama

 

FASILITAS

1. Training Hand Out
2. Digital Material
3. Certificate
4. Exclusive Souvenir
5. Qualified Bag
6. Training Photo
7. Training room with full AC facilities and multimedia
8. Once lunch and twice coffee break every day of training
9. Qualified Instructor

 

 

MERGING TPM & RCM FOR MAXIMUM PERFORMANCE

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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Maintenance Planning & Scheduling

EVENT

19 – 21 Februari 2019 | Rp. 6.500.000,- di Hotel Horison Ultima Riss, Yogyakarta
24 – 26 April 2019 | Rp. 6.500.000,- di Hotel Horison Ultima Riss, Yogyakarta
19 – 21 Juni 2019 | Rp. 6.500.000,- di Hotel Horison Ultima Riss, Yogyakarta
28 – 30 Agustus 2019 | Rp. 6.500.000,- di Hotel Horison Ultima Riss, Yogyakarta

Jadwal Training 2019 Selanjutnya …

 

 

DESKRIPSI

Salah satu tujuan perusahaan adalah profit, Profit banyak digerogoti oleh biaya-biaya, diantaranya biaya maintenance. Peningkatan biaya maintenance diakibatkan oleh meningkatnya jumlah kerusakan mesin. Oleh sebab itu System Maintenance sangat diperlukan untuk menurunkan jumlah kerusakan mesin.
Banyak perusahaan telah melakukan system MAINTENANCE di bagian Produksi
(Autonomous Maintenance) maupun bagian Maintenance (Planned Maintenance), tetapi system tersebut belum menunjukan jumlah penurunan kerusakan mesin produksi yang significant.
Hal ini, dikarenakan tidak dilakukannya aktifitas check Maintenance secara tepat dan konsisten. Ketidak konsistenan ini disebabkan oleh item check Maintenance yang tidak di-Visualisasi secara efektif.

 

MAINTENANCE PLANNING AND SCHEDULING TRAINING OUTLINE 

  • Introduction
    1. Data peralatan dan histori,
    2. Kualifikasi personel,
    3. Maintenance metrics;
    4. Prinsip-prinsip perencanaan (planning),
    5. Prinsip-prinsip penjadwalan (scheduling),
  • Dasar Perencanaan
    1. Work Order System,
    2. Proses perencanan,
    3. Pembuatan detil level perencanaan,
    4. Estimasi jam kerja dan durasi kerja
    5. Estimasi biaya,
    6. Keselamatan kerja,
  • Dasar Penjadwalan
    1. Penjadwalan harian, mingguan,
    2. Penempatan komponen dan peralatan,
    3. Penjadwalan overhaul (outage),
    4. Form dan resources,
    5. Komputer dan pemeliharaan,

 

INSTRUKTUR

Ir. Setiawan Hardan, Msc and Team

 

METODE

Kegiatan pelatihan dirancang agar peserta dapat memahami secara komprehensif materi yang disampaikan, sehingga dapat dimplementasikan secara aplikatif dalam dunia kerja. Adapun metode yang digunakan adalah:

1. Presentation
2. Discuss
3. Case Study
4. Evaluation

 

PESERTA

Kursus ini dapat diikuti oleh teknisi, supervisor, atau engineer yang bertanggungjawab terhadap jalannya proses produksi terutama operasi dan pemeliharaan (maintenance)

 

JADWAL TRAINING 2019

  • 19 – 21 Februari 2019
  • 24 – 26 April 2019
  • 19 – 21 Juni 2019
  • 28 – 30 Agustus 2019
  • 23 – 25 Oktober 2019
  • 18 – 20 Desember 2019
  • Pukul 08.30 – 16.00 WIB

Hotel Horison Ultima Riss (****) Yogyakarta

Request for Training Venue: Semarang, Solo, Bandung, Jakarta, Balikpapan, Surabaya, Jogja, Lombok, Malang, Makassar and Batam

In House Training Depend on request

 

INVESTASI

  • Course Fee : Rp. 6.500.000,-/participant (non residential)
  • Special Price : Rp. 5.500.000,-/participant (non residensial) Min. 3 Peserta

 

FASILITAS

1. Training Hand Out
2. Digital Material
3. Certificate
4. Exclusive Souvenir
5. Qualified Bag
6. Training Photo
7. Training room with full AC facilities and multimedia
8. Once lunch and twice coffee break every day of training
9. Qualified Instructor
10. Transportation from airport / railway to hotel and from hotel to the training venue (2 person from one company)

Maintenance Planning & Scheduling

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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VIBRATION ANALYSIS

Acara

16 – 18 Januari 2019 | Rp 6.500.000/ peserta di Yogyakarta
25 – 27 Februari 2019 | Rp 6.500.000/ peserta di Yogyakarta
25 – 27 Maret 2019 | Rp 6.500.000/ peserta di Yogyakarta
22 – 24 April 2019 | Rp 6.500.000/ peserta di Yogyakarta

Jadwal Training 2019 Selanjutnya …

 

 

TRAINING OBJECTIVES 

  1. Introduce machinery condition – base maintenance concept by vibration monitoring and analysis.
  2. Better knowledge and skill to monitoring machinery failure by vibration analysis, e.g., bearing problem, unbalance, alignment, gearbox, looseness, blade and vane, electric motor etc.

 

VIBRATION ANALYSIS TRAINING OUTLINE

  1. Fundamental of vibration: time domain, frequency domain, FFT Spectrum.
  2. Vibration Instrumentation: accelerometer, velocity, proximity pick up, digital signal analyzer.
  3. Vibration measurement technique
  4. Data analysis
  5. Fault diagnosis: rotor, fan unbalance, misalignment problem, roller and journal/ sleeve bearing problem, mechanical looseness, gear box, belt problem, electric motor, vane and blade, resonance/ natural frequency.
  6. Vibration standard and machinery vibration evaluation criteria
  7. Vibration damping/ absorber
  8. Case study and interactive discussion

 

INSTRUKTUR

Ir. Y. Agus Jayatun, MT.,IPP.

Ir. Y. Agus Jayatun, MT.,IPP. Adalah lulusan dari teknik mesin UGM, dan sekarang Beliau menjadi dosen di Teknik Mesin Sekolah Tinggi Teknologi Nasional Yogyakarta. Pak Agus Jayatun sudah sering menjadi instruktur untuk training-training di bidang kompetensi Beliau, seperti: Centrifugal Pump; Operation and Maintenance, Compressor; Operation and Maintenance, Boiler; Operator Sertification, Maintenance Management, Total Alignment and Balancing, Mechanical Power Transmision, Pipeline design, construction and maintenance, Control Valve, design, operation and maintenance, Rotating Equipment; Operation and Maintenance, Bearing; Design and Maintenance, Lubrication, Vibration analysis and diagnostic, Above Ground Storage Tank, Corrosion Control : Sacrifice Anode, Impressed Current, Galvanizing, Metallurgy for non metallurgic engineers, Metallurgy in Welding, Health, Safety and Environment (HSE). Pak Agus Jayatun juga sudah berpengalaman bekerja di beberapa perusahaan dengan berbagai posisi seperti dari sales engineer, Mechanical and Electrical Site Engineer, M/E. Site Engineer pada Process of Clean Water Instalation, M/E. Site Engineer pada Office Building of PLN, Supervisor M/E Engineer, Mechanical Engineer pada Detail Engineering Design of Non Liquid Waste of Komplek Industri Kulit dan masih banyak yang lainnya. Beliau memiliki beberapa sertifikasi profesional dari PII dalam bidang Plumbing/Piping, Air Conditioning, Indoor Building Transportation, Mechanical, dan electrical.

 

VENUE    

Yogyakarta (Ibis Styles Hotel/ Ibis Malioboro Hotel/ Jambuluwuk Hotel/ Cavinton Hotel/ Grand Zuri Hotel, dll)

 

TRAINING DURATION   

3 hari

 

JADWAL TRAINING 2019

  1. 16 Jan 2019-18 Jan 2019
  2. 25 Feb 2019-27 Feb 2019
  3. 25 Mar 2019-27 Mar 2019
  4. 22 Apr 2019-24 Apr 2019
  5. 13 Mei 2019-15 Mei 2019
  6. 26 Jun 2019-28 Jun 2019
  7. 17 Jul 2019-19 Jul 2019
  8. 26 Agust 2019-28 Agust 2019
  9. 23 Sep 2019-25 Sep 2019
  10. 16 Okt 2019-18 Okt 2019
  11. 25 Nop 2019-27 Nop 2019
  12. 16 Des 2019-18 Des 2019

 

INVESTATION PRICE/PERSON 

  1. Rp. 6.500.000/person (full fare) or
  2. Rp. 6.250.000/person (early bird, payment 1 week before training) or
  3. Rp. 5.950.000/person (if there are 3 persons or more from the same company)

 

FACILITIES TRAINING VIBRATION ANALYSIS:

  1. Modul Training
  2. Flashdisk Training berisi materi training
  3. Sertifikat
  4. ATK: NoteBook dan Ballpoint
  5. T-Shirt
  6. Ransel
  7. Foto Training
  8. Ruang Training dengan fasilitas Full AC dan multimedia
  9. Makan siang dan 2 kali coffeebreak
  10. Instruktur yang Qualified
  11. Transportasi untuk peserta dari hotel penginapan ke hotel tempat training – PP (jika peserta minimal dari satu perusahaan ada 4 peserta)

 

VIBRATION ANALYSIS

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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RELIABILITAS SISTEM

Acara

18 – 20 Februari 2019 | Rp 6.500.000/ peserta di Yogyakarta
18 – 20 Maret 2019 | Rp 6.500.000/ peserta di Yogyakarta
08 – 10 April 2019 | Rp 6.500.000/ peserta di Yogyakarta
27 – 29 Mei 2019 | Rp 6.500.000/ peserta di Yogyakarta

Jadwal Training 2019 Selanjutnya …

 

 

PENDAHULUAN 

Reliabilitas dekat dengan kata KEHANDALAN dalam bahasa Indonesia. Kehandalan sebuah sistem dapat diukur dengan nilai reliabilitasnya.  Sistem mempunyai kehandalan yang sempurna bila nilai reliabilitasnya 100 %, sebaliknya kehandalan sistem rendah bila nilai reliabilitasnya rendah. Nilai reliabilitas dapat digunakan untuk mengukur tingkat keberhasilan departemen maintenance dalam melaksanakan tugasnya.

Banyak pendapat yang mendefinisikan reliabilitas antara lain :

  1. bahwa sistem itu reliable (handal) bila dapat bekerja tanpa mendapatkan perlakuan maintenance dalam kurun waktu tertentu, atau maintenance free dalam waktu tertentu,
  2. bahwa sistem handal bila nilai availibilitynya tinggi,
  3. bahwa sistem handal bila komponen-komponenya dapat bekerja sebagaimana yang diharapkan.
  4. dsb

Pendapat-pendapat itu perlu disempurnakan karena masih berupa konsep yang bias dan tidak menunjukan nilai yang eksak.

Kursus ini membahas bagaimana cara menghitung nilai reliabilitas yang berdasarkan availibity dan maintainability sistem. Nilai availibiity dan maintainability sistem diwujudkan dalam angka-angka numerik yang bukan merupakan fungsi waktu, sehingga dapat diperoleh rumusan nilai reliabilitas yang dapat menggambarkan secara eksak kehandalan sistem secara  riil time.

 

MATERI TRAINING RELIABILITAS SISTEM

  1. Konsep dasar maintenance.
  2. Sistem, sub sistem dan komponen-komponen terkecil.
  3. Maintainability ; Figure Of Merrit (FOM), Pembobotan nilai Bobot Pengaruh Komponen-komponen terhadap Sub sistem – sub sistem terhadap sistem.
  4. Availibility; availibility fungsi waktu, availibility fungsi produktivitas atau performance
  5. Reliabilitas fungsi availibility dan maintainability.
  6. Sistem Seri
  7. Sistem Paralel



SIAPA SEBAIKNYA MENGIKUTI TRAINING INI?
 

  1. S1 Teknik berbagai jurusan (pengalaman tidak diperlukan)
  2. D3 Teknik berbagai jurusan yang mempunyai pengalaman di bidang Engineering, Maintenance atau Operation minimal 2 tahun.
  3. SMA IPA atau STM berbagai jurusa yang mempunyai pengalaman di bidang Engineering, Maintenance atau Operation minimal 5 tahun.



INSTRUKTUR

Ir. Y. Agus Jayatun, MT.,IPP.

Ir. Y. Agus Jayatun, MT.,IPP. Adalah lulusan dari teknik mesin UGM, dan sekarang Beliau menjadi dosen di Teknik Mesin Sekolah Tinggi Teknologi Nasional Yogyakarta. Pak Agus Jayatun sudah sering menjadi instruktur untuk training-training di bidang kompetensi Beliau, seperti: Centrifugal Pump; Operation and Maintenance, Compressor; Operation and Maintenance, Boiler; Operator Sertification, Maintenance Management, Total Alignment and Balancing, Mechanical Power Transmision, Pipeline design, construction and maintenance, Control Valve, design, operation and maintenance, Rotating Equipment; Operation and Maintenance, Bearing; Design and Maintenance, Lubrication, Vibration analysis and diagnostic, Above Ground Storage Tank, Corrosion Control : Sacrifice Anode, Impressed Current, Galvanizing, Metallurgy for non metallurgic engineers, Metallurgy in Welding, Health, Safety and Environment (HSE). Pak Agus Jayatun juga sudah berpengalaman bekerja di beberapa perusahaan dengan berbagai posisi seperti dari sales engineer, Mechanical and Electrical Site Engineer, M/E. Site Engineer pada Process of Clean Water Instalation, M/E. Site Engineer pada Office Building of PLN, Supervisor M/E Engineer, Mechanical Engineer pada Detail Engineering Design of Non Liquid Waste of Komplek Industri Kulit dan masih banyak yang lainnya. Beliau memiliki beberapa sertifikasi profesional dari PII dalam bidang Plumbing/Piping, Air Conditioning, Indoor Building Transportation, Mechanical, dan electrical.



VENUE 

Yogyakarta (Ibis Styles Hotel/ Ibis Malioboro Hotel/ Jambuluwuk Hotel/ Cavinton Hotel/ Grand Zuri Hotel, dll)

 

TRAINING DURATION 

3 hari

 

JADWAL TRAINING 2019

  1. 18 Feb 2019-20 Feb 2019
  2. 18 Mar 2019-20 Mar 2019
  3. 08 Apr 2019-10 Apr 2019
  4. 27 Mei 2019-29 Mei 2019
  5. 19 Jun 2019-21 Jun 2019
  6. 10 Jul 2019-12 Jul 2019
  7. 19 Agust 2019-21 Agust 2019
  8. 16 Sep 2019-18 Sep 2019
  9. 09 Okt 2019-11 Okt 2019
  10. 18 Nop 2019-20 Nop 2019
  11. 09 Des 2019-11 Des 2019

 

INVESTATION PRICE/PERSON 

  1. Rp. 6.500.000/person (full fare) or
  2. Rp. 6.250.000/person (early bird, payment 1 week before training) or
  3. Rp. 5.950.000/person (if there are 3 persons or more from the same company)

 

FACILITIES TRAINING RELIABILITAS SISTEM:

  1. Modul Training
  2. Flashdisk Training berisi materi training
  3. Sertifikat
  4. ATK: NoteBook dan Ballpoint
  5. T-Shirt
  6. Ransel
  7. Foto Training
  8. Ruang Training dengan fasilitas Full AC dan multimedia
  9. Makan siang dan 2 kali coffeebreak
  10. Instruktur yang Qualified
  11. Transportasi untuk peserta dari hotel penginapan ke hotel tempat training – PP (jika peserta minimal dari satu perusahaan ada 4 peserta)

 

RELIABILITAS SISTEM: Sebuah cara untuk menilai keberhasilan Maintenance

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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RELIABILITY CENTERED MAINTENANCE (RCM)

Event

21 – 23 Januari 2019 | Rp 6.750.000/ peserta di Bandung
27 – 29 Februari 2019 | Rp 6.750.000/ peserta di Bandung
27 – 29 Maret 2019 | Rp 6.750.000/ peserta di Bandung
03 – 05 April 2019 | Rp 6.750.000/ peserta di Bandung

Jadwal Training 2019 Selanjutnya …

 

 

INTRODUCTION

Current competitions on product price and product quality have introduced complex production systems, which are more efficient and effective. Health, environment and safety are also other pressures for such production systems. This jump of complexity of the production systems requires also a paradigm shift in the philosophy of maintenance, in order to achieve effective and efficient production systems, without increasing maintenance cost or downtime. The Reliability-Centered Maintenance (RCM) methodology offers the most effective way in realizing those objectives.

RCM determines the priority of maintenance tasks based on the failure consequences of functional failure being analyzed and the applicability and the effectiveness of the maintenance tasks. This is to ensure the safety consequences of the functional failures are considered in a conservative way. The rests are economic considerations.

This course elaborates the challenges in maintenance practices where safety and costs are the main issues. As a basis, five of the most important distribution functions in the reliability theory are discussed as well as some exercise in developing such functions. The concept of maintenance is explained after discussing some definitions with respect to failure and degradation types, as the core of the course. The process of  RCM analysis requires an identification of function, functional failure, failure modes and failure effects. Therefore FMEA is discussed. The selection of the most appropriate task requires an understanding on the specific characteristics of each maintenance task, the four basic maintenance tasks. A compilation of FMEA and task selection becomes the logic of RCM. Due to different characteristics of structures, RCM has different logic for determining maintenance task and interval for structures. For the two logics of RCM, this course discusses some example of applications. This course is closed with a method to evaluate the effectiveness of a maintenance program, so called the Reliability Program.

 

HOW YOU CAN BENEFIT FROM THIS TRAINING

  • The key objective of this course is to describe a method in order to increase the availability of production equipments and reduce maintenance cost by implementing the Reliability-Centered Maintenance method.
  • The second objective, but not less important, is to ensure that the safety effects of functional failures are not overlooked.
  • Specific for maintenance engineers, this course will describe how to develop a cost-effective maintenance program by using RCM. It is also important for maintenance planners, supervisors and maintenance managers to understand the required information to develop a cost-effective maintenance program, with continuous improvement.
  • Able to measure the cost-effectiveness of the existing maintenance program by using the Reliability Program, is also a benefit by attending this course.
  • Understand the theoretical background of maintenance concept and the logic of RCM, both for systems and structures.

 

WHO SHOULD ATTEND THIS TRAINING?

  • Maintenance Managers/ Superintendent/ Engineers/ Planners/ Supervisors
  • Project Engineers
  • Process & Manufacturing Engineer
  • Production Planners/ Engineer/ PPIC/ Operation Engineers
  • Other professionals who want to have a better understanding and take advantage from the course.

 

RELIABILITY CENTERED MAINTENANCE (RCM) TRAINING OUTLINE

  1. The challenges in maintenance: safety and costs
  2. The five important distribution functions
  3. Function and functional failures
  4. Degradation models and the maintenance concept
  5. Failure Modes and Effect Analysis (FMEA)
  6. Failures consequences
  7. The four basic maintenance tasks
  8. The RCM logic for systems
  9. RCM for structures
  10. Application of RCM
  11. Reliability Program

 

TRAINING INSTRUCTOR

Dr. Ir. Edy Suwondo

Dr. Ir. Edy Suwondo is a lecturer at the Aerospace Engineering Department, Institute Technology of Bandung (ITB) and a member of the Aircraft Design, Operation and Maintenance Research Group, ITB. He has been working in the area of maintenance since 1992. His expertise is in Reliability Centered Maintenance, Reliability Control Program, Maintenance Planning and Life Cycle Costing. He has conducted various research in those area at GMF AeroAsia, Royal Dutch Airlines (KLM), Nusantara Turbine and Propulsion (PT NTP) and Indonesian Aerospace Company (IAe). He involves also in various projects in his research group. Mr. Edy Suwondo received his bachelor degree from the Aerospace Engineering ITB and his doctor degree from Aerospace Engineering, Delft University of Technology (TU Delft), The Netherlands. His doctor research was in the applications of Life Cycle Costing in maintenance area.

 

VENUE 

Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

 

TRAINING DURATION

3 days

 

JADWAL TRAINING 2019

  1. 21 Jan 2019-23 Jan 2019
  2. 27 Feb 2019-01 Mar 2019
  3. 27 Mar 2019-29 Mar 2019
  4. 03 Apr 2019-05 Apr 2019
  5. 27 Mei 2019-29 Mei 2019
  6. 24 Jun 2019-26 Jun 2019
  7. 22 Jul 2019-24 Jul 2019
  8. 28 Agust 2019-30 Agust 2019
  9. 25 Sep 2019-27 Sep 2019
  10. 21 Okt 2019-23 Okt 2019
  11. 27 Nop 2019-29 Nop 2019
  12. 11 Des 2019-13 Des 2019

 

INVESTATION PRICE/ PERSON :

  1. Rp 6.750.000/person (full fare) or
  2. Rp 6.500.000/person (early bird, payment 1 week before training) or
  3. Rp 6.250.000/person (if there are 3 or more participants from the same company)

 

FACILITIES FOR PARTICIPANTS :

  1. Training Module
  2. Training CD Contains Training Material
  3. Certificate
  4. Stationeries: NoteBook and Ballpoint
  5. Jacket or Waistcoat or T-Shirt
  6. Bag or Backpackers
  7. Training Photo
  8. Training Room with Full AC Facilities and multimedia
  9. Once lunch and twice coffeebreak every day of training RCM
  10. Qualified  instructor
  11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

RELIABILITY CENTERED MAINTENANCE (RCM)

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

cforms contact form by delicious:days

RELIABILITY CENTERED MAINTENANCE (RCM)

Event

02 – 04 Januari 2019 | Rp 6.500.000/ peserta di Bandung
06 – 08 Februari 2019 | Rp 6.500.000/ peserta di Bandung
06 – 08 Maret 2019 | Rp 6.500.000/ peserta di Bandung
01 – 03 April 2019 | Rp 6.500.000/ peserta di Bandung

Jadwal Training 2019 Selanjutnya …

 

 

RELIABILITY CENTERED MAINTENANCE (RCM) TRAINING INTRODUCTION

This Reliability Centered Maintenance course is beneficial especially for continuous process industry and utilizes sophisticate and expensive production equipment, such as: Oil and Gas Industry, Electricity Plant, Petrochemical Plant, Marine Industry, Manufacturing, Automotive, Assembling Industry, Aviation, Construction, Pulp and Paper, Mining, etc. The course is designed by considering the need of maintenance method that reliable to ensure the success of production, a method of maintenance to push downs a break down or unplanned disturbance. The requirement of efficient and effective method of maintenance becomes more important when plant facility is automatic system. The big loss can come, if it is late to improve maintenance operation system, low productivity, wasting working hours, last production, engine big failure, and in-harmony relation with customer, successful.

 

RELIABILITY CENTERED MAINTENANCE (RCM) TRAINING OBJECTIVES 

  • To understand the Reliability Centered Maintenance (RCM) as basic of maintenance management implementation or as an aid-tool for cost management and as part of project management.
  • To understand maintenance philosophy based an the third generation of previous maintenance generation i.e.: first generation (breakdown maintenance) and second generation (preventive maintenance)
  • To avoid total failure by knowing what kind of failure will happen.
  • To understand root cause mechanism of failure
  • To minimize maintenance cost and operate the equipment until maximum capacity
  • To increase output and improve productivity of existing facility
  • To get plant equipment, reliable, effective and efficient

 

RELIABILITY CENTERED MAINTENANCE (RCM) TRAINING OUTLINE

1.  What is Reliability Centered Maintenance (RCM)?

  • Fundamental change of maintenance philosophy
  • Maintenance and Reliability Centered Maintenance atau RCM
  • Basic idea of RCM
  • RCM implementation
  • RCM achievement

2.  Plant Registration

  • What is Plant Registration?
  • What is equipment?
  • How to number the asset?
  • What kind of information has to be registered?
  • How to compile plant registration?

3.  Function and Failure

  • Function and standard performance
  • Malfunction
  • Failure mode
  • Failure effects
  • Failure Consequences
  • Hidden failure consequent
  • Safety and environment consequent
  • Operational consequent
  • Summary

4.  Preventive Actions

  • Engineering feasibility
  • Life time dependable failure
  • Scheduled restoration
  • Scheduled replacement
  • Life time undependable failure
  • Scheduled condition monitoring
  • Selection of preventive actions

5.  Defaults Actions

  • Scheduled efforts to find failure
  • Non Scheduled maintenance
  • Re-designing
  • Lubrication
  • Zone inspection and walk-around check

6.  RCM Decision Diagram

  • Effort and consequent integration
  • RCM decision making process
  • Filling out decision sheet

7.  Plan, Organize and Control Proposed Tasks

  • Task grouping
  • Planning system and maintenance control
  • Failure report
  • Various Failure and its History
  • Failure process
  • Six failure patterns
  • Historical data

8.  RCM Implementation

  • Who knows?
  • Pre-review RCM group
  • Facilitator and auditor
  • Implementation strategy
  • Short term approach
  • RCM Forever

9.  Build skill in Reliability Centered Maintenance (RCM)

  • What is RCM Achievement?
  • Result of RCM analysis
  • Benefit of RCM
  • Why RCM?

10. Reliability Centered Maintenance atau RCM History

  • Airline enterprise experience
  • RCM at other industry

11. Case Study

 

WHO SHOULD ATTEND THIS TRAINING?

The following selected participants should attend this course:

  • Maintenance Engineer/ Superintendent/ Supervisor
  • Rotating Engineer/ Superintendent/Supervisor
  • Power Plant Engineer/Superintendent /Supervisor
  • Manufacturing Manager
  • Everybody who wants to broaden knowledge and interest in this topics

 

TRAINING INSTRUCTOR

Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA. Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management. Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.

 

VENUE 

Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

 

TRAINING DURATION

3 days

 

JADWAL TRAINING 2019

  1. 02 Jan 2019-04 Jan 2019
  2. 06 Feb 2019-08 Feb 2019
  3. 06 Mar 2019-08 Mar 2019
  4. 01 Apr 2019-03 Apr 2019
  5. 27 Mei 2019-29 Mei 2019
  6. 17 Jun 2019-19 Jun 2019
  7. 22 Jul 2019-24 Jul 2019
  8. 07 Agust 2019-09 Agust 2019
  9. 04 Sep 2019-06 Sep 2019
  10. 21 Okt 2019-23 Okt 2019
  11. 06 Nop 2019-08 Nop 2019
  12. 09 Des 2019-11 Des 2019

 

INVESTATION PRICE/PERSON

  1. Rp 6.500.000/person (full fare) or
  2. Rp 6.250.000/person (early bird, payment 1 week before training) or
  3. Rp 5.950.000/person (if there are 3 or more participants from the same company)

 

FACILITIES FOR PARTICIPANTS:

  1. Training Module
  2. Training CD Contains Training Material
  3. Certificate
  4. Stationeries: NoteBook and Ballpoint
  5. Jacket or Waistcoat or T-Shirt
  6. Bag or Backpackers
  7. Training Photo
  8. Training Room with Full AC Facilities and multimedia
  9. Once lunch and twice coffeebreak every day of training
  10. Qualified  instructor
  11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

RELIABILITY CENTERED MAINTENANCE (RCM)

 

Formulir Pra-Pendaftaran Public Training / Permintaan Informasi Lebih Lanjut
  1. JENIS INFORMASI/TRAINING
  2. (required)
  3. (required)
  4. DATA PRIBADI
  5. (required)
  6. (required)
  7. (required)
  8. (valid email required)
  9. (required)
  10. (required)
  11. DATA PRE REGISTRATION (Tidak Mengikat)
  12. (required)
  13. PESAN UNTUK PENYELENGGARA TRAINING
 

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